Landing Gear & Undercarriage Repair

Landing Gear supports an aeroplane on the ground and absorbs vertical shocks on take off and particularly, landing.The main part is a shock absorbing strut, comprising a piston and cylinder, like a very large bicycle pump.

The cylinder is filled with high pressure nitrogen and hydraulic oil.

The Nitrogen acts as a spring and resists the piston being forced into the cylinder, contracting and expanding in response to external forces.

Movement of the piston in the cylinder forces the hydraulic oil to flow through restricting orifices and slow the movement, removing any violent changes and making the movements comfortable for the passengers.

Typically, there are two or more large units (Main Landing Gears) in the middle of the aircraft, which are capable of supporting the full weight of the Aircraft; and a smaller one; at the front (Nose Landing Gear) basically intended to support the aircraft with its cabin floor horizontal whilst on the ground.

Nose Landing Gear

The Nose Landing Gear is a standard two wheel gear assembly, which absorbs take-off and landing forces of the aircraft. The gear also steers the aircraft and supports the weight of the forward section of the aircraft while the aircraft is on the ground. The major components of the NLG are

a) A shock strut with integral axle to attach the wheels and brakes

b) Top and bottom torsion links

c) Steering Actuator fittings

d) Trunnion Mounting components

e) Hydraulic and Electrical systems

Operation

The shock strut is the main part of the nose landing gear assembly; it absorbs the landing forces of the aircraft and transmits the vertical loads to the structure of the aircraft. The trunnion mounting components permit load transfer from shock strut through the trunnion’s to the internal structure of the aircraft.

The torsion links keep the radial alignment of the inner cylinder of the shock strut and the steering collar. The steering actuator fittings attach the rod end of the steering actuators to the steering collar and by hydraulic pressure steer the aircraft.

MAIN LANDING GEAR / WING LANDING GEAR (B747)

The Nose Landing Gear is a standard two wheel gear assembly, which absorbs take-off and landing forces of the aircraft. The gear also steers the aircraft and supports the weight of he forward section of the aircraft while the aircraft is on the ground. The major components of the NLG are

f) A shock strut with integral axle to attach the wheels and brakes

g) Top and bottom torsion links

h) Steering Actuator fittings

i) Trunnion Mounting components

j) Hydraulic and Electrical systems

Operation

The shock strut is the main part of the nose landing gear assembly; it absorbs the landing forces of the aircraft and transmits the vertical loads to the structure of the aircraft. The trunnion mounting components permit load transfer from shock strut through the trunnions to the internal structure of the aircraft.

The torsion links keep the radial alignment of the inner cylinder of the shock strut and the steering collar. The steering actuator fittings attach the rod end of the steering actuators to the steering collar and by hydraulic pressure steer the aircraft.

BODY LANDING GEAR (B747)

Description

The Body Landing Gear comprises of the same major components as the Main Landing Gear and performs the same role.

Operation

One difference is the Body Landing steering provide directional control during towing and taxiing of the airplane. The steering functions through a closed loop electronics system which establishes positions of the body trucks corresponding to a relative position of the nose gear. As the Nose Landing Gear turns in one direction, the body gear turns smaller proportional angles in the other direction. Body gear steering reduces scrubbing effect on the tires while manoeuvring on the ground.

The Body Landing Gears are located and support the fuselage.

Among the companies providing landing gear repair are

SR Technics to provide MRO on Oman Air B737s landing gear

Oman Air signed an agreement with SR Technics to provide maintenance, repair and overhaul services (MRO) on the landing gear assembly on its B737NG fleet.

Abdullah Bin Burham Ba Omar Sr Manager - Planning & Production Control said, “In aviation, the undercarriage or landing gear is the structures (usually wheels) that supports an aircraft and allows it to move across the surface of the Earth when it is not flying. Airplanes require landing gear for taxiing, takeoff, and landing. Aircraft’s landing gear is, of course, essential to safety and requires regular maintenance and repair.”

“Initially the contract will cover six aircraft that will be due at different timings starting from fist quarter of 2009 until the last quarter of 2011. To facilitate the overhaul schedule programme SRT will provide to Oman Air a loan set of landing gear assembly during the phase of the overhaul work. The overhaul work of the landing gears will be carried out at SRT facility located at Dublin Airport, Ireland. It is worth mentioning that this agreement will also provide the necessary training requirements and any other required expertise to Oman Air Engineering personnel to carry out the removal and installation of the lading gears from B737NG fleet,” he further added.

HYDREP - Aircraft Landing Gear, Hydraulics, Wheel and Brake Maintenance

HYDREP is the largest aircraft landing gear and aircraft hydraulic repair station in Europe, specialising in commuter aircraft, business aircraft and helicopters. Our 90 landing gear and hydraulics specialists are working in our 7,000m² facility to provide our customers with the best turn around time at a good price with the highest quality standard.

Since 1991, HYDREP has been providing maintenance, repair and overhaul on aircraft landing gear, hydraulics, wheels and brakes. HYDREP also offers, aircraft landing gear and hydraulics available for loan or standard exchange.

HYDREP is a joint venture between two well-established companies, Messier Services (SAFRAN Group) and Sabena technics (TAT Group).

HYDREP has a complete control of internal processes for all repair and overhaul:

Machining shop (drilling, grinding, boring, honing, milling)

Plating process (cadmium, chromium, shot peening)

Non-Destructive Test (NDT)

Test benches (pneumatic, hydraulic, mechanical)

AIRCAFT LANDING GEAR AND HYDRAULICS MRO

HYDREP provides Maintenance, Repair and Overhaul (MRO) for aircraft landing gear and hydraulics across a broad spectrum of regional and business aircraft, as well as helicopters.

Regional aircraft landing gear and hydraulics MRO:

ATR 42 and 72

Fokker 27, 28, 50, 70, 100

Bombardier CRJ

Embraer 110, 120, 121, 135, 145

Dornier 328 and 328 JET

Business aircraft landing gear and hydraulics MRO:

Dassalt Falcon 10, 100, 20, 200, 50, 50EX, 900, 900EX, 900EASY, 2000, 2000EX

Bombardier Challenger 601 and 604

Corvette

Others:

CASA CN235

MD 80 series

Socata Epsilon

Aerospatiale Nord 262

HYDREP also supplies helicopter landing gear and hydraulics MRO for Eurocopter Dauphin, Puma, Super Puma, Panther, Cougar, Tigre, Alouette and S92.

Wheel and brake MRO capability can also be provided for all types of aircraft.

EXCHANGE AND LOAN FOR AIRCRAFT LANDING GEAR, HYDRAULICS, BRAKES AND WHEELS

Aircraft landing gear, hydraulics, brakes and wheels are available from HYDREP on exchange or loan basis. HYDREP has spent many years investing in equipment to offer its customers rental and exchange units.

Aircraft landing gear, actuators, braces, brakes and wheels are available on loan and exchange basis for:

ATR 42 and 72

Dassault Falcon

Bombardier CRJ

Fokker 28 and 100

Eurocopter Dauphin, Puma, Super Puma and Alouette

HYDREP

Aeroport de Dinard, Pleurtuit, Saint Malo

Batiment 20

BP 90154

35801 Dinard Cedex

France

Contact: Jean-Louis Haas

Tel: +33 2 99 82 79 79

Fax: +33 2 99 82 79 97

Email: jean-louis.haas@hydrep.com

Email: pascal.reverseau@hydrep.com

URL: www.hydrep.com

HYDREP provides MRO for landing gear and hydraulics across a broad spectrum of regional and business aircraft.

Wheel and brake MRO capability can be provided for all types of aircraft.

Landing gear, hydraulics, brakes and wheels are available from HYDREP on exchange or loan basis.

Aerotek - Aircraft Wheel-Hub Repairs, Landing Gear and Hydraulic Components

Aerotek has a worldwide reputation for top quality, repair and overhaul of landing gear, hydraulic components and wheel reworks, on time, at very attractive prices. This has lead to Aerotek receiving a multi-million pound contract from an overseas government to overhaul their regional commuter aircrafts' landing gear for the next ten years.

Aerotek's services include AOG component and gear repairs, on-site servicing repairs, ad-hoc component testing and inspection, and NDT.

WHEEL-HUB REPAIR MACHINING

Aerotek is the major wheel-hub repair machining shop in the UK: we repair most aircraft wheels, including all Boeing and Airbus wheels.

These repairs include manufacturing and fitting bearing cup liners, and bushing of both ends of brake torque bar holes. Foreign body damage to the external surface of the bearing housing is a specialist machining process.

Aircraft wheel types we currently repair include:

Airbus A300s, A310s, A320s, A330s, A340s and A340 600s

Boeing 737s, 747s, 757s, 767s, 777s and 787s

Embraer 145s and 195s

Fokker 27s, 50s and 100s

BAe 146s

AVRO RJs and CJs

AIRCRAFT WHEEL-HUB MAINTENANCE

Aerotek's highly skilled and experienced staff have developed life-prolonging processes for all aircraft wheel hubs, by carrying out specialist machining repairs.

IN-HOUSE MACHINE SHOP

We have a full and comprehensive machine shop that provides turning, milling, grinding, horizontal and vertical boring, and honing services.

We also provide painting, paint stripping, shot peening, dalic plating and alochrome services.

TESTING FACILITIES

We have a range of services available at our testing facilities, including hydraulic test rigs (skydrol and shell 41), pneumatic test rigs, mechanical testing, non-destructive testing, and dye pen and mag particle testing.

AIRCRAFT LANDING GEAR AND HYDRAULIC COMPONENTS

These are the regional and commuter aircraft, and landing gear and hydraulic components, we currently focus on:

Fokker 27s, 28s, 50s, 70s and 100s

Embraer 110s and 120s

Twin Otter DHC 6s

Piaggio 180s

Shorts 330s, 360s and C23Bs

BAe 146s

Boeing 737s

APPROVALS AND ACCREDITATIONS

Since 1994, Aerotek has been awarded the following accreditations:

EASA 145

FAR 145

TCCB of Canada

EN ISO 9001:2000

Two of the biggest wheel and brake shops in the world are already sending all their repair work to Aerotek. A third major shop intends to send its repair hubs to us in the very near future.

Aerotek exports 70% of its production, to the USA, Canada, Australia, Scandinavia and Italy.

Aerotek Aviation Engineering Limited

10, the Alpha Centre

Upton Road

Poole

Dorset

BH17 7AG

United Kingdom

Contact: Eric May

Tel: +44 1202 665551

Fax: +44 1202 665181

Email: eric@aerotekaviation.co.uk

URL: www.aerotek-aviation.co.uk